SERVICES

Stay ahead of failure.

Our predictive maintenance services are designed to identify early signs of degradation or malfunction, allowing corrective action before costly failures occur.

  • Dissolved Gas Analysis (DGA)

  • Furan Analysis for paper degradation

  • Degree of Polymerization (DP)

  • PCB content testing

  • Physical and chemical oil analysis

  • Thermal condition assessment

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Predictive Maintenance

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Electrical Testing & Diagnostics

In-depth performance analysis of critical components.

We apply state-of-the-art electrical testing to assess insulation, winding condition, and mechanical integrity.

  • Winding Resistance Measurement (WRM)

  • Transformer Turns Ratio (TTR)

  • Insulation Resistance Testing

  • Power Factor Testing (transformer & bushings)

  • Core Excitation Measurement

  • TC Ratio, Polarity, and Saturation

  • Low Voltage Impedance & Leakage Reactance

  • Sweep Frequency Response Analysis (SFRA)

  • Phase Angle Relationship

  • Instrumentation & Protection Circuit Testing

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Preventive Maintenance

Preserve system integrity and extend transformer life.

Preventive care ensures reliability, especially in high-demand or high-risk environments.

  • Transformer draining and oil filling

  • Vacuum processing and degassing

  • Dielectric oil dehydration

  • OLTC inspection and servicing

  • Oil-paper insulation regeneration

  • Inhibitor and passivator addition

  • Fuller's Earth oil treatment

  • Compliance-based routine inspections

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Corrective Maintenance

Fast, expert response when it matters most.

When failure or degradation occurs, Nexergy delivers fast, precise on-site solutions.

  • Transformer assembly, installation, and startup

  • Transformer disassembly and relocation

  • Oil leak detection and correction

  • Gasket, contact, and seal replacement

  • OLTC synchronization and alignment

  • Repair and replacement of accessories

  • Multi-brand part adaptation and integration

  • Supply of spare parts and components

Specialized Maintenance for Power Transformers and OLTC Systems

At Nexergy Industries, we provide a comprehensive range of services designed to ensure the reliability, efficiency, and long-term performance of power transformers and on-load tap changers (OLTC). With over 17 years of industry experience, our solutions are trusted by utilities, industrial plants, and energy infrastructure providers across the U.S. and beyond.

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OLTC Predictive & Preventive Programs

Dedicated expertise for tap changer reliability.

We apply strict protocols and specialized tools for the servicing of on-load tap changers.

  • Dynamic Resistance Measurement (DRM)

  • Vibroacoustic analysis via acceleration sensors

  • Shaft torque and position testing

  • DGA on OLTC compartments

  • Internal inspection and motorized mechanism tuning

  • Contact wear evaluation and replacement

For more details, download our brochure by clicking.

Customized Maintenance Plans

We tailor our services to your infrastructure.

Whether you need a one-time repair or a long-term asset maintenance partner, Nexergy adapts to your operational schedule, regulatory needs, and system complexity.

Contact Us

Get in touch with our consultants today to make your construction dream a reality.